2006 yz125 service manual

Install: 9 Reed valve assembly 1 9 Reed valve spacer 2 3. Install: 9 Carburetor joint 1 9 Bolt carburetor joint 2 10 Nm 1. Install: 9 Throttle stop screw 1 9 Locknut 2 9 Pilot air screw 3 Note the following installation points Monter: 2. Einbauen: 2. Installare: 9 Ens. Install: 9 Throttle cable 1 9 Locknut 2 4 Nm 0. Monter: 7. Einbauen: 7. Tighten: 9 Bolt air filter joint 1 2 Nm 0. Serrer: 2. Festziehen: 2. EC Piston and piston ring 1.

Eliminate: 9 Carbon deposits Use a rounded scraper 1. NOTE: Take care to avoid damaging the spark plug threads. Do not use a sharp instrument. Avoid scratching the aluminum. Entfernen: 1. Einen abgerundeten Schaber Usare un raschietto arrotondato 1 verwenden. Do not rebore the cylinder. Measure: 9 Piston pin outside diameter Use micrometer 1. Install: 9 Piston ring Into the cylinder. Push the ring with the piston crown.

Measure: 9 End gap Use a thickness gauge 1. Monter: 1. Installare: 9 Fascia elastica 9 Segment 9 Kolbenring Dans le cylindre. In Zylinder. Nel cilindro. Pousser le segment avec la Den Kolbenring mit dem Kol- Spingere la fascia con la corona calotte du piston.

Check: 9 Cylinder mark a Cylinder mark a a Cylinder size Apply: 9 Engine oil To piston 1, piston ring 2 and cylinder surface. Install: 9 Cylinder 1 Make sure the piston ring is properly posi- tioned.

Install the cylinder with one hand while compressing the piston ring with the other hand. Appliquer: 1. Auftragen: 1. Install: 9 Gasket power valve housing 9 Power valve housing 1 9 Bolt power valve housing 2 4 Nm 0. Monter: 5. Einbauen: 5. Measure at all four points. Mesurer: 1. Messen: 1. Einbauen: 1. Install: 9 Friction plate 1 9 Clutch plate 2 NOTE: 9 Install the clutch plates and friction plates alter- nately on the clutch boss, starting with a friction plate and ending with a friction plate.

Install: 9 Doewl pin 1 9 Gasket cluch cover 2 Install: 9 Clutch cover 1 9 Bolt clutch cover 2 10 Nm 1. Monter: Einbauen: Loosen: 9 Bolt primary drive gear 1 NOTE: Place an aluminum plate a between the teeth of the primary drive gear 2 and driven gear 3. EC4B Kick axle assembly 1. Use a spring gauge 1. Kick clip friction force: 0. Install: 9 Torsion spring 1 9 Stopper lever 2 9 Bolt stopper lever 3 10 Nm 1. Install: 9 Bolt shift guide 1 10 Nm 1.

Monter: 4. Einbauen: 4. EC4C Kick idle gear 1. Crocher: 4. Haken: 4. Agganciare: 9 Ressort de torsion 1 9 Torsionsfeder 1 9 Molla di torsione 1 N. Install: 9 Crankcase cover right 1 NOTE: Mesh the governor gear 2, and impeller shaft gear 3 with primary drive gear 4.

Install: 9 Bolt [crankcase cover right ] 1 10 Nm 1. EC4K Bearing 1. Install: 9 Ball 1 9 Retainer 2 To governor shaft 3. NOTE: Apply the transmission oil on the retainer and ball. Zur Reglerachse 3. EC4H Bearing 1. Inspect: 9 Bearing 1 Rotate inner race with a finger.

EC Oil seal 1. Install: 9 Impeller shaft assembly1 NOTE: 9 Take care so that the oil seal lip is not damaged or the spring does not slip off its position. Remove: 9 Nut rotor 1 9 Plain washer 2 Use the rotor holding tool 3.

Remove: 9 Rotor 1 Use the flywheel puller 2. Install: 9 Gasket [crankcase cover left ] 9 Crankcase cover left 1 9 Screw [crankcase cover left ] 2 5 Nm 0. Connecter: 7. Install: 9 Engine 1 Install the engine from right side. Install: 9 Lock washer 1 9 Nut drive sprocket 2 75 Nm 7. Bend the lock washer tab to lock the nut. Install: 9 Chain guide 1 9 Chain cover 2 9 Screw chain cover If the segment gets an impact, it may be damaged. Take care not to give an impact to the segment when removing the bolt.

Remove: 9 Crankshaft 1 Use the crankcase separating tool 2. Do not use a hammer to drive out the crankshaft. Inspect: 9 Bearings 1 Rotate inner race with a finger.

EC4N Crankshaft 1. Install: 9 Dowel pin Page 9 Apply molybdenum disulfide grease to the sur- face a where the crankshaft and bearing come in contact. Except for USA and Install: 9 Segment 1 9 Bolt segment 2 30 Nm 3. Monter: 8. Einbauen: 8. Note the position of each part.

Togliere: 9 Axe principal 1 9 Hauptwelle 1 9 Asse principale Check: 9 Shift fork movement On its guide bar. Install: 9 2nd wheel gear 29T 1 9 5th wheel gear 24T 2 9 3rd wheel gear 27T 3 9 4th wheel gear 23T 4 9 6th wheel gear 23T 5 9 1st wheel gear 31T 6 To drive axle 7.

EC4H Shift cam and shift fork 1. EC Wheel bearing if necessary 1. Togliere: 9 Roue 1 9 Rad 1 9 Ruota 1 N. Use the dial gauge 1. Wheel axle bending limit: 0. Einbauen: Roue avant IC 9 Lager links 1 1. Install: 9 Nut wheel axle 1 Nm Tighten: 9 Bolt axle holder 1 23 Nm 2. Installare: 9 Axe de roue 1 9 Asse della ruota 1 9 Radachse 1 N. Einbauen: 9 Roulement droit 1 1. Installare: 9 Lager rechts 1 9 Cuscinetto destro 1 9 Circlip 2 Sprengring 2 9 Anello elastico di arresto 2 9 Entretoise Install: 9 Driven sprocket 1 9 Bolt driven sprocket 2 9 Plain washer driven sprocket 3 9 Nut driven sprocket 4 42 Nm 4.

A Front B Rear 2. Connect the transparent hose 2 to the bleed screw 1 and place a suitable contain- er under its end. Ausbauen: Liquido per freni [Avant] [Vorn] 1. Never attempt to pry out piston seals and dust seals. Togliere: 9 Joint de piston 2 9 Parapolvere 1 9 Kolbendichtung Install: 9 Piston seal 1 9 Dust seal 2 Always use new piston seals and dust seals. Nettoyar 1. Reinigen: 1. Install: 9 Caliper 1 9 Bolt caliper 2 23 Nm 2. Tighten: 9 Pad pin 3 18 Nm 1. Install: 9 Pad pin plug 4 3 Nm 0.

Clean: 9 Master cylinder 9 Master cylinder kit Clean them with brake fluid. Install: 9 Master cylinder cup primary 1 9 Master cylinder cup secondary 2 To master cylinder piston 3. NOTE: Apply the brake fluid on the master cylinder cup. Nettoyer: 1. Install: 9 Copper washer 1 9 Brake hose 2 9 Union bolt 3 30 Nm 3. Install the brake hose so that its pipe por- tion a a directs as shown and lightly touch- es the projection b b on the master cylinder. Installare: 9 Rondelle en cuivre 1 9 Kupferscheibe 1 9 Rondella in rame 1 9 Tuyau de frein 2 9 Bremsschlauch 2 9 Tubo flessibile del freno EC5A Front brake hose 1.

Installare: 4. Pass the brake hose through the cable guide 1. Faire passer le tuyau de frein dans 4. Den Bremsschlauch durch die 4.

Install: 9 Brake hose holder 1 9 Screw brake hose holder 2 2 Nm 0. If it does, correct its twist. Installare: 9 Support de tuyau de frein 1 9 Supporto del tubo flessibile del 9 Bremsschlauchhalter 1 9 Vis support de tuyau de frein 2 9 Schraube Bremsschlauchhal- freno 1 9 Vite supporto del tubo flessibi So it is recommended that the front fork be maintained at the dealers.

Click here to download your YZ A owners manual. Click here to download your YZ AA1 owners manual. Click here to download your YZ B owners manual. Click here to download your YZ FB owners manual.

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